Kayayyaki
Injin zana waya nau'in Pulley
Nau'in LW5/550 nau'in na'ura mai zana waya ya ƙunshi injuna guda 5 (reels) a layi daya.Gears na wannan na'ura suna taurare kuma suna kashe su ta hanyar carburizing da tsarin nika, kuma an sanye su da cikakken tsarin lantarki, akwatin mutu, tsarin sanyaya ruwa, tsarin kariya na tsaro (rufin kariya, dakatar da gaggawa, filin ajiye motoci na karya waya, da dai sauransu). .Wannan na'ura yana da ingancin zane mai girma, aminci da aminci, ƙananan amo, tsawon rayuwar sabis, zai iya zana karfe, aluminum, jan karfe da sauran waya na karfe, don haka ya fi dacewa da sukurori, kusoshi, waya na lantarki, igiyar waya, maɓuɓɓugan ruwa da sauran masana'antun masana'antu. a cikin batches na waya mai ladabi, kuma ana iya amfani da shi don rebar ribbed mai sanyi a matsayin na'ura mai jujjuyawa.
Motar daban ce ke tuka injin ɗin don kowane daga cikin reels shida.Yayin aiki, yayin da aka zana waya da tsawo, saurin juyawa na reels na baya yana ƙaruwa.
Ana kammala matakan zane guda biyar a cikin tafiya ɗaya daga abincin waya (watau zane na farko ya mutu) zuwa samfurin da aka gama, don haka aikin samarwa yana da girma kuma aikin yana da sauƙin sarrafawa.
Don biyan bukatun abokan ciniki.Haka kuma masana'anta za su iya sanye da injin guda biyar (reel) guda hudu (reel) ...... na'ura guda (reel) wanda ya hada da dukkanin kayan aikin.
1. Reel diamita (mm) ................................................................ ............. 550
2, adadin reels (pcs) .............................................. ...................... 5
3. Matsakaicin diamita na ciyarwar waya (mm) .......................................................... .......6.5
4. Mafi qarancin diamita na waya (mm) .......................................................... .......2.9
5, Jimlar yawan matsawa .................................................... ....80.1%
6.Matsakaicin adadin matsi na juzu'i ............................ ..29.56% -25.68%
7. Reel gudun (rpm) (bisa ga guda gudun motor n = 1470 rpm)
No.1 ................................................................ ...........................................................39.67
No.2 ................................................................. .................................. .................55.06
Na 3 ................................................................. ................................................ ...........73.69
Na 4 ................................................................. ................................. ...........99.58
Na 5 ................................................................. ................................................... .......132.47
8, Zane gudun (m / min) (dangane da guda-gudun motor n = 1470 rpm)
No.1 ................................................................ ......................... ...........68.54
No.2 ................................................................. ......................... ...........95.13
Na 3 ................................................................. ................................................................ .........127.32
Na 4 ................................................................. ..........................172.05
Na 5 ................................................................. ................................................ ..........228.90
9. Nisan tsakiya mai hawan Reel (mm) .......................................................... ....1100
10.Shan ruwa na tsarin sanyaya (m3 / h) ...................................... . ...........8
11.Zana diamita na inji ɗaya cikin waya ......................................... ..6.5
12.Motoci
| Nau'in | Bangaren shigarwa | Ƙarfi (kW) | Gudun juyawa (rpm) | Wutar lantarki (V) | Yawanci
| Jimlar ƙarfin injin duka (kW) |
| Y180M-4 | No.1-5 reel | 18.5 | 1470 | 380 | 50 | 5×18.5=92.5 |
15. Cikakken inji girma (mm)
Tsawon × nisa × tsawo = 5500 (kawuna shida) × 1650 × 2270
1, mai amfani yana amfani da wannan injin, har yanzu yana buƙatar samun kayan aiki da kayan aiki masu zuwa:
(1) farantin kayan zama 2 sets
(2) Na'ura mai nuni 1 saiti
(3) sarkar jan hankali 1 inji mai kwakwalwa
(4) butt waldi inji 1 saiti
(5) bene sander 1 inji mai kwakwalwa (a tsaye)
(6) mutun zana waya (bisa ga ƙayyadaddun bayanai daban-daban akan teburin tunani tare da mutu)
2. Shiri aiki kafin amfani.
(1) duba ko saman mai na ragewa yana tsakanin layi na sama da ƙasa, bai isa ya gyara shi ba.
(2) bisa ga "bangaren sassa na lubrication" a kowane wuri don ƙara mai.
(3) duba ko injin zane ya mutu yana da ƙarfi, idan akwai sako-sako, don ƙarfafawa.
(4) buɗe bawul ɗin ruwa mai sanyaya, da bawul ɗin sarrafa bututu mai shigowa don daidaita abin da ya dace;(5) za a motsa wutar lantarki zuwa babban maɓalli.
(5) babban wutar lantarki zuwa matsayi "haɗe".
3. A cikin mold
(1) Sanya kayan diski akan wurin zama na kayan diski, cire kai a niƙa shi cikin mazugi akan injin niƙa.
(2) za a kasa a cikin wani conical waya shugaban kan tip mirgina inji mirgina lafiya (birgima zuwa kasa da diamita na zanen inji mutu), saka a cikin No. 1 reel zane mutu, da kuma juzu'i mirgina sarkar da waya shugaban. fallasa ga zane mutu.
(3) danna maɓallin farawa mai lamba 1, mintuna 1-3 bayan tsayawar, zuwa sarkar juzu'i na gaba.
(4) za a ji rauni a farkon reel na waya kan firam ɗin jagorar dabaran waya, bisa ga matakan da ke sama sannan kuma na biyu na zanen waya ya mutu.
4. Dakata
(1) danna maballin tsayawa duka.
(2) babban wutar lantarki zuwa matsayi "sub".
(3) rufe bawul ɗin ruwa mai sanyaya.
5.Aikin kariya
(1) Lokacin da na'urar zana waya bayan motsi, za a sami wasu rolls akan tarin siliki mai yawa ko kaɗan, kamar gazawar cirewa, yana iya haifar da haɗarin kayan aiki.
(2) kowane reel dole ne ya zama ƙasa da matsakaicin yanayin ƙarfin zane, bai wuce zanen kaya ba.(2) Idan sarrafa kayan da 0.45% carbon abun ciki, da albarkatun kasa diamita kada ya wuce 6.5mm, da kuma zane shrinkage (matsa lamba) na kowane reel za a iya koma ga mutu matching tebur.
(3) Yayin aiwatar da zane, adadin waya da aka tara a kan kowane reel bai kamata ya zama ƙasa da juyawa 20-30 ba.
| Nau'in | 560 | 650 |
| Diamita na ganga | 560 | 650 |
| Lokutan zane | 6 | 6 |
| (mm) Max shigarwar | 6.5-8 | 10-12 |
| (mm) Min fita | 2.5 | 4 |
| Jimlar kashi na raguwa | 78.7 | 74-87 |
| (%) Matsakaicin kashi na raguwa | 22.72 | 20-30 |
| (m/min) Gudu | 260 | 60-140 |
| (kw) Ƙarfin motoci | 22-30 | 37 |